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Checkweigher Integration in Packaging Lines

Checkweigher Integration in Packaging Lines

Detalhes do produto:
Place of Origin: CHINA
Model Number: Checkweigher Integration in Packaging Lines
Condições de Pagamento e Envio:
Minimum Order Quantity: 1 set
Preço: Negociável
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Contato
Descrição de produto detalhada
Produto: Checkweigher integração em linhas de embalagem Largura do transportador: 200–1200mm
Sincronização de velocidade da correia: 5–120 m/min Espaçamento de produtos: Min. 50mm entre os itens
Fonte de energia: 400V/50Hz ou 480V/60Hz Sinais de E/S.: 24VDC (mínimo 16DI/8DO)
Protocolos de comunicação: Ethernet/IP, Profinet, Modbus TCP Classe de precisão: Y (b) a y (a) (0,1g -0,001g)
Taxa de transferência máxima: 50–800 itens/min Tipo de rejeição: Faca pneumática/ar/desviador
Velocidade de rejeição: <10ms de tempo de ativação Taxa de amostragem de dados: 500-1000Hz
Conectividade ERP/MES: SAP/ORACLE/ROCKWELL Temperatura operacional: 0–50 ° C.
Classificação IP: IP54 - IP69K Nível de integridade de segurança (SIL): SIL-2
Reação de parada de emergência: <500ms de ponto final
Destacar:

automated checkweighing machine

,

automatic checking weigher for manufacturing

,

precision checkweigher

Checkweigher Integration in Packaging Lines
Product Specifications
Attribute Value
Conveyor Width 200–1200mm
Belt Speed Synchronization 5–120 m/min
Product Spacing Min. 50mm between items
Power Supply 400V/50Hz or 480V/60Hz
I/O Signals 24VDC (16DI/8DO minimum)
Communication Protocols Ethernet/IP, PROFINET, Modbus TCP
Accuracy Class Y(b) to Y(a) (0.1g–0.001g)
Maximum Throughput 50–800 items/min
Rejection Type Pneumatic/Air Knife/Diverter
Rejection Speed <10ms activation time
Data Sampling Rate 500–1000Hz
ERP/MES Connectivity SAP/Oracle/Rockwell
Operating Temperature 0–50°C
IP Rating IP54–IP69K
Safety Integrity Level (SIL) SIL-2
Emergency Stop Reaction <500ms full stop
Introduction to Checkweigher Integration

Modern packaging lines increasingly incorporate automated checkweighers as mission-critical quality control stations that verify product weight compliance while maintaining production flow. Proper integration ensures:

  • 100% weight inspection without bottlenecking throughput
  • Real-time process control through data feedback loops
  • Regulatory compliance (FDA, EU FIC, ISO standards)
  • Seamless synchronization with upstream/downstream equipment
Advanced Integration Technologies
Industry 4.0 Connectivity
  • OPC UA for standardized data exchange
  • MQTT protocol for cloud-based monitoring
  • Digital twin synchronization with line simulation software
Smart Rejection Logic
  • AI-based predictive rejection (prevents over-compensation)
  • Dynamic speed adjustment based on defect rate thresholds
  • Multi-parameter correlation (weight + vision inspection data)
Hygienic Integration (Food/Pharma)
  • CIP/SIP compatibility (stainless steel construction)
  • Allergen control zones (material segregation)
  • Cleanroom-compatible (ISO Class 8 or better)
Conclusion

Properly integrated checkweighers become neural hubs in smart packaging lines, delivering both quality assurance and operational intelligence. The integration strategy must balance mechanical precision, data integrity, and production ecology to achieve true Industry 4.0 performance.

Checkweigher Integration in Packaging Lines 0

Contacto
SMARTWEIGH INSTRUMENT CO.,LTD

Pessoa de Contato: Mrs. Shirley

Telefone: +86-15851932889

Fax: 86-519-68781609

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